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We Rebuilt Putaway in a Week: A Q&A Mini-Case

Request a Demo Contact Us Most warehouses have the same problem and do not know it yet.The item shows as “on hand.” The order slips anyway. The team scrambles. The customer calls. And somewhere in the building, the pallet that was supposed to fix everything is sitting in a corner with a sticky note on it.This is the story of

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Stop Rework at the Label: The Change That Improved OTIF and Margin

Request a Demo Contact Us   At 5:42 a.m., I watched Marco tilt a tote under the aisle lights like he was sunning a plant. The scanner chirped, then sulked. Too much glare. He tried again, closer. Missed. Ten minutes later we had three mis-scans, one wrong pick, and a supervisor explaining, again, why OTIF had a fever.  Marco wasn’t

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Stop Downtime: The PM & Parts Playbook

Request a Demo Contact Us The problem we’re actually paying for “Sudden” line stops aren’t sudden. They’re the invoice for calendar-based PMs, parts that live in spreadsheets instead of a governed crib, and vendors whose promised lead times don’t match reality. When a $3 seal kit is missing at 2:10 a.m., we buy it back with emergency freight, overtime, and

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Dates You Can Keep: Finite-Capacity Scheduling Told from the Floor

Request a Demo Contact Us At 2:17 p.m. on a Wednesday, the paint booth timer hit zero. Two jobs were booked for the same hour. Neither had the right topcoat ready. Both were “promised for Friday.”Someone gave priority to the newer job — bigger customer, louder emails. The older job, just as important, got pushed to next week. Within thirty

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Quality Holds That Actually Move Inventory (and Free Up Cash)

Request a Demo Contact Us quality hold is not a sticker.It’s a short, clear process that leads to a decision.When that process is visible and time-limited, inventory numbers stop lying, month-end adjustments shrink, and cash starts moving again.Here’s how a quality hold should work in real life. Start at the dock An employee sees a dented box, broken seal, or

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Join Our Pre-Release List

We are thrilled that you are interested in the FireFlight Data Systems. Very shortly, we’ll be opening our demo site up for FireFlight Data Systems Release 5. It’s an exciting time and the new release has so many features we can’t even list them here. Please put in your Name and Email Address and we will keep you up to date on the latest launch date. The FireFlight Design Team at Phoenix Consultants Group.