Unified Platform for Production, Project, and Materials Management

A complex production environment relied on separate tools for quoting, cutlists, scheduling, inventory, and delivery—creating delays and errors. We built an all-in-one solution using the FireFlight Data Framework, delivered as our subscription-based product Woodshop Master. This platform is managed by Phoenix Consultants Group, Inc. (PCG), the creator and maintainer of FireFlight.

What Our Woodshop Offers

CNC

Furniture Maker

Intarsia

Milling

Pen Making

Refinishers

Wood Carving

Wood Turning

Inventory Management
Keep track of materials, tools, and equipment effortlessly.
Project Management Plan and monitor your projects from conception to completion.

Customer Relationship Management (CRM)
Enhance your customer engagement and service.

Financial Tools
Make informed decisions with comprehensive financial insights.

The Challenges

Fragmented workflows across project planning, billing, and fulfillment

No automation for labor estimates, materials tracking, or cutlist creation

Spreadsheets used for scheduling and depreciation tracking

Lack of central oversight for training, certifications, and documentation

No unified data layer for client communication and materials management

The Fireflight Solution

We implemented a modular system leveraging FireFlight’s core capabilities, organized by functionality:

Project & Scheduling

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Project Management

Centralized task and milestone tracking, resource allocation, and progress visualization for all projects.

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Scheduling & Dispatch

Interactive calendar views for assigning teams, managing job dates, and avoiding conflicts in real time.

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Work Orders & Project Work Orders

Detailed job logging, status updates, and field reports to ensure accountability and completion tracking.

Materials & Production

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Cutlist Manager

Automated generation of optimized cut diagrams and material usage reports to minimize waste.

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Inventory Control

Real-time stock levels, reorder alerts, and bin-location management to prevent shortages.

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Materials Management

Purchase order workflows, supplier integration, and cost tracking across receipts and returns.

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Materials & Parts List

Predefined assemblies and part lists auto-populated per job type for faster planning.

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Estimation Tool

Dynamic calculation of labor hours, material costs, and markup to produce accurate quotes.

Client & Financial

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CRM/Contact Logs

Unified database of client contacts, communication history, and account relationships.

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Invoices & Quotes

Automated creation of proposals, quotes, and invoices with configurable templates and approval workflows.

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Accounts & Transactions

Detailed financial ledgers, multi-entity support, and transaction import for comprehensive bookkeeping.

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Subscription Management

Tiered user access and feature gating based on subscription plans for scalable client offerings.

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Financial & Billing

Budget tracking, depreciation schedules, and consolidated billing across projects.

Support & Insights

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Custom & Ad‑Hoc Reporting

Build and save custom dashboards, filters, and scheduled reports for key performance indicators.

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AI Integration

Predictive analytics for demand forecasting, maintenance scheduling, and operational recommendations.

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STL Viewer

Embedded 3D preview of design files for pattern validation and client review.

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Manual Library

Central repository for SOPs, repair guides, and training materials with version control.

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Custom Checklists

Digital task lists with conditional logic and sign‑off fields to ensure compliance.

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Documents & Notes History

Audit‑proof record of uploads, edits, and reviewer comments for complete traceability.

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Email & SMS Integration

Automated notifications, reminders, and bulk messaging for stakeholders and clients.

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Certifications

Track employee training, expiration dates, and renewal workflows.

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Pattern Libraries

Manage and version design patterns with metadata and usage history.

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Comments

In‑context discussion threads and feedback loops for collaborative decision making.

The Outcome

Cutlist generation automated—in seconds versus hours

Accurate, shareable quotes and estimates

 

 

Real-time inventory data linked to projects
Integrated training and certifications in daily workflows
Scalable subscription tiers for clients of all sizes

Services

Inventory Management
Track materials, tools, and equipment, including quantities, costs, and reorder alerts.

Project Management
Organize projects from start to finish, including timelines, task assignments, and progress tracking.

Customer Relationship Management (CRM)
Manage customer information, communication history, and project quotes/orders.

Financial Tools
Budgeting, expense tracking, invoicing and financial reporting tailored for woodworking businesses.

Order Management
Process customer orders, including invoicing and payment tracking, from quotation to delivery.

Supplier Management
Manage supplier information, purchase orders, and material procurement.

Equipment Maintenance Scheduler
Schedule and track maintenance for woodworking machinery to ensure optimal performance.

Safety Compliance Tracker
Maintain up-to-date records of safety inspections, incidents, and compliance with regulations.

Employee Management
Manage employee records, schedules, payroll, and task assignments.

Time Tracking
Track time spent on projects for billing and productivity analysis.

Design and Blueprint Library Store and manage project designs, blueprints, and templates.

Task Automation
Automate repetitive tasks, like inventory reordering and maintenance reminders.

Customizable Dashboards
Personalized dashboards to monitor key metrics and project statuses at a glance.

Reporting and Analytics Generate reports on sales, expenses, project progress, and more for strategic planning.
Every project, part, and person is now managed in one system—quoting, building, teaching, and billing from the same core.
This case study highlights FireFlight’s modular power under our Woodshop Master subscription product.